Zero-Repass Batch Protection
Compare incoming lots against your history to stop batch restarts and extra production passes before mixing begins.
Protect Batch Chemistry and Stop Costly Production Repasses
Cut COA or approved lot review labor by 90%, safely use Alternate Supplier lots, and stop batch restarts early.
Who it's for
QC & Plant Operations Leaders
Cutting operational rework costs, wasted tank time, and batch restarts.
Lead Chemists
Preventing off-shade repasses from shifting L, a, b, c color values.
QC Representatives
Needing instant email alerts when Supplier B drifts from Supplier A.
Plants
Reducing labor hours by up to 90% on incoming COA verification.
Outcome pillars
What you protect
Lower Supplier B Operating Costs
Quantify exact variance between Supplier B and Supplier A in under 5 minutes to safely use lower-cost alternates.
Instant QC Email Alerts
Automatically email your QC representative the moment massive baseline drift or Supplier B variance is detected.
90% QA Labor Savings
Extract assay percentages, viscosity curves, and L, a, b, c values without templates to eliminate manual review bottlenecks.
Zero-Integration Proof
Audit 50 past supplier COAs in 48 hours to uncover hidden drift without any IT installation.
Before & after
Today's process vs. AssayYantra AI
Current process
- Hours of manual COA review, line by line
- Alternate Supplier lot drift spotted after mixing
- QC finds out when a batch fails the QC spec
- Repasses and batch restarts eat margins
- Rigid templates and IT projects
With AssayYantra AI
- COAs read and checked automatically in minutes
- Alternate Supplier lot drift flagged before mixing
- QC gets an instant email alert
- Recipes adjusted early, no restarts
- No templates, no IT setup
90%
less review labor
<5 min
to measure supplier variance
40%
reduction in batch reworks
How it works
From past COAs to live protection
Upload Past COAs
Drop 50 past COAs and master specs into a secure folder to get your 48-hour drift report.
Review Your Drift Report
Walk through the hidden baseline drift found in your past lots and agree on the thresholds that matter to your team.
Forward Inbound Lots
Complete a 1-hour tutorial and auto-forward incoming or alternate vendor COAs to your dedicated system email.
Trigger Instant QC Alerts
Automatically email your QC representative when Supplier B drifts from Supplier A, preventing repasses and batch restarts.
Scale Across the Plant
Over your 90-day live pilot, extend monitoring to more materials and suppliers while cutting manual review labor.
Why it's different
Tracks two baselines: your material history and Supplier B lots against original Supplier A standards.
Triggers automatic email warnings to QC representatives before drifting lots cause batch restarts or repasses.
Cuts manual COA verification labor by up to 90% without requiring rigid OCR templates or IT setup.
FAQ
Frequently Asked Questions
How does the system alert our team when a secondary supplier lot drifts?
When an alternate is suggested or forwarded, it automatically emails your QC representative detailing the exact drift from Supplier A.
How much operational labor and time does this save our quality team?
It cuts manual QA document processing time by up to 90% and calculates alternate lot variance in under 5 minutes.
How does this prevent batch repasses and restarts on the production floor?
By catching over 80% of borderline drift trends early, you adjust recipes before mixing instead of reworking failed tanks.
Do we need our IT team to set up the initial 48-hour audit?
No. You simply drop 50 past COAs and master specs into a secure shared folder with zero integration required.
What is your guarantee on the 48-hour Historical Batch Audit?
If we do not find at least three lots outside your historical range, you pay nothing and keep the report.
Can the system read complex chemical parameters without templates?
Yes. It extracts assay percentages, viscosity curves, and L, a, b, c color values without rigid OCR templates.
Protect your
next batch
In the first 48 hours, you will uncover the exact baseline drift hiding in your past 50 supplier lots. Over your 90-day live pilot, you will cut manual COA review labor by up to 90%, automatically alert your QC representative via email whenever Supplier B drifts from Supplier A, and eliminate the costly batch repasses and restarts that drain operational margins.